brake pads SUZUKI BALENO 1999 1.G Owners Manual

60G-74E

MODIFICATION WARNING

60G-00-004

The circle with a slash in this manual

means "Don't do this" or "Don't let this

happen".
Do not modify this vehicle. Modification

could adversely affect safety, handling,

performance, or durability and may

contravene regulations. In addition,

damage or performance problems

resulting from modification may not be

covered under warranty.
Improper installation of mobile

communication equipment such as

cellular talephones or CB (Citizen's

Band) radios may cause electronic

interference with your vehicle's ignition

system, resulting in vehicle

performance problems. Consult your

MARUTI dealer or qualified service

technician for advice on installing such

mobile communication equipment.

0-2
Copying, quoting or reproduction of any

part of this manual is not permitted without

explicit approval by MARUTI UDYOG

LIMITED.

60G-74E

WARRANTY POLICY

WARRANTY POLICY

Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each

new Maruti vehicle distributed in India by Maruti and sold by an

authorised Maruti dealer will be free, under normal use and service,

from any defects in material and workmanship at the time of

manufacture SUBJECT TO THE FOLLOWING TERMS AND

CONDITIONS:

(1) Qualification:

To qualify for this warranty:

(a) The Maruti vehicle must be delivered by Maruti authorised

dealer and set-up, serviced by Maruti authorised dealer/

service station.

(b) The warranty registration card in respect of each vehicle

must be completed by the dealer at the time of delivery

of the vehicle and dealer should retain the same.

(2) Term:

The term of the warranty shall be twenty four (24) months

or 40,000 kilometers (whichever occurs first) from the date

of delivery to the first owner.

(3) Maruti's Warranty Obligation:

If any defect(s) should be found in a Maruti vehicle within the

term stipulated above, Maruti's only obligation is to repair or

replace at its sole discretion any part shown to be defective,

with a new part or the equivalent at no cost to the owner for

parts or labour, when Maruti acknowledges that such a defect

is attributable to faulty material or workmanship at the time of

manufacture. The owner is responsible of any repair or

replacements which are not covered by this warranty.
(4) Limitation:

This warranty shall not apply to:

(a) normal maintenance service required other than the three

free services, including without limitation, oil and fluid

changes, headlight aiming, fastener retightening, wheel

balancing, wheelalignment and tyre rotation, cleaning of

injectors, adjustments of carburettor, ignition timing, clutch

and valve clearance.

(b) the replacement of normal wear parts including without

limitation, bulbs, battery, tyres and tubes, spark plugs, belts,

hoses, filters, wiper blades, brushes, contact points, fuses,

clutch disc, brake shoes, brake pads, cable and all rubber

parts (except oil seal and glass run).

(c) any vehicle which has been used for competition or racing.

(d) any repairs or replacement required as a result of accidents

or collision.

(e) any defects caused by misuse, negligence, abnormal use or

insufficient care.

(f) any vehicle which has been modified or altered, including

without limitation, the installation of performance accessories.

(g) any vehicle on which parts or accessories not approved by

Maruti have been used.

(h) any vehicle which has not been operated in accordance with

the operating instructions in the Maruti Owner's Manual,

(i) any vehicle which has not received, during the warranty

term, the service inspections prescribed in the Maruti

Owner's Manual.

G) any vehicle which has been assembled, disassembled,

adjusted or repaired by other than an Maruti authorised

2-1

60G-74E

MODIFICATION WARNING

60G-00-004

The circle with a slash in this manual

means "Don't do this" or "Don't let this

happen".
Do not modify this vehicle. Modification

could adversely affect safety, handling,

performance, or durability and may

contravene regulations. In addition,

damage or performance problems

resulting from modification may not be

covered under warranty.
Improper installation of mobile

communication equipment such as

cellular talephones or CB (Citizen's

Band) radios may cause electronic

interference with your vehicle's ignition

system, resulting in vehicle

performance problems. Consult your

MARUTI dealer or qualified service

technician for advice on installing such

mobile communication equipment.

0-2
Copying, quoting or reproduction of any

part of this manual is not permitted without

explicit approval by MARUTI UDYOG

LIMITED.

60G-74E

WARRANTY POLICY

WARRANTY POLICY

Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each

new Maruti vehicle distributed in India by Maruti and sold by an

authorised Maruti dealer will be free, under normal use and service,

from any defects in material and workmanship at the time of

manufacture SUBJECT TO THE FOLLOWING TERMS AND

CONDITIONS:

(1) Qualification:

To qualify for this warranty:

(a) The Maruti vehicle must be delivered by Maruti authorised

dealer and set-up, serviced by Maruti authorised dealer/

service station.

(b) The warranty registration card in respect of each vehicle

must be completed by the dealer at the time of delivery

of the vehicle and dealer should retain the same.

(2) Term:

The term of the warranty shall be twenty four (24) months

or 40,000 kilometers (whichever occurs first) from the date

of delivery to the first owner.

(3) Maruti's Warranty Obligation:

If any defect(s) should be found in a Maruti vehicle within the

term stipulated above, Maruti's only obligation is to repair or

replace at its sole discretion any part shown to be defective,

with a new part or the equivalent at no cost to the owner for

parts or labour, when Maruti acknowledges that such a defect

is attributable to faulty material or workmanship at the time of

manufacture. The owner is responsible of any repair or

replacements which are not covered by this warranty.
(4) Limitation:

This warranty shall not apply to:

(a) normal maintenance service required other than the three

free services, including without limitation, oil and fluid

changes, headlight aiming, fastener retightening, wheel

balancing, wheelalignment and tyre rotation, cleaning of

injectors, adjustments of carburettor, ignition timing, clutch

and valve clearance.

(b) the replacement of normal wear parts including without

limitation, bulbs, battery, tyres and tubes, spark plugs, belts,

hoses, filters, wiper blades, brushes, contact points, fuses,

clutch disc, brake shoes, brake pads, cable and all rubber

parts (except oil seal and glass run).

(c) any vehicle which has been used for competition or racing.

(d) any repairs or replacement required as a result of accidents

or collision.

(e) any defects caused by misuse, negligence, abnormal use or

insufficient care.

(f) any vehicle which has been modified or altered, including

without limitation, the installation of performance accessories.

(g) any vehicle on which parts or accessories not approved by

Maruti have been used.

(h) any vehicle which has not been operated in accordance with

the operating instructions in the Maruti Owner's Manual,

(i) any vehicle which has not received, during the warranty

term, the service inspections prescribed in the Maruti

Owner's Manual.

G) any vehicle which has been assembled, disassembled,

adjusted or repaired by other than an Maruti authorised

2-1

60G-74E
INSTRUMENT PANEL

INSTRUMENT CLUSTER

© Speedometer

® Odometer

© Trip meter (if equipped)

© Trip meter reset knob

© Tachometer (if equipped)

© Fuel gauge

® Temperature gauge

© Warning and indicator lights

60G-05-002

39

5-2

INSTRUMENT PANEL
60G-74E

WARNING AND INDICATOR LIGHTS

70F-07-070

Brake fluid level warning/Parking Brake

Indicator light

This light operates under three conditions:

1) when the ignition switch is turned to the

"START' position, 2) when the fluid in the brake

fluid reservoir falls below the specified level

or 3) when the parking brake is not fully

released and the ignition switch is in the "ON"

position. The light should go out after starting

the engine and fully releasing the parking

brake, if the fluid in the brake fluid reservoir is

adequate. If the light does not go off or comes

on whilst you are driving, it may mean that

there is something wrong with the vehicle's

braking system. If this happens, you should:

1) Pull off the road and stop carefully.

Remember that stopping distance may

be longer, you may have to push

harder on the pedal, and the pedal

may go down farther than normal.
2) Test the brakes by carefully starting and

stopping at the side of the road.

3) If you determine that it is safe, drive

carefully at low speed to the nearest dealer

for repairs.

Have the vehicle towed to the nearest

dealer for repairs.
or

4)

If any of the following conditions occur,

you should Immediately ask your

MARUTI dealer to inspect the brake

system.

• If the brake fluid level warning light

does not go out after the engine has

been started and the parking brake

has been fully released.

• If the brake fluid level warning light

does not come on when the ignition

switch is turned to the "START"

position.

• If the brake fluid level warning light

comes on at any time during vehicle

operation.

NOTE:

Because the disc brake system is self

adjusting, the fluid level will drop as the brake

pads become worn.

Replenishing the brake fluid reservoir is

considered normal periodic maintenance.
70F-03-039

Oil Pressure Light

This light comes on when the ignition switch

is turned on, and goes out when the engine

is started. The light will come on and remain

on if there is insufficient oil pressure. If the

light comes on when driving, pull off the

road as soon as you can and stop the

engine. Check the oil level and add oil if

necessary (see pages 9-8 and 9-9). If there

is enough oil, the lubrication system should

be inspected by your MARUTI dealer before

you drive the vehicle again.

5-3
40

60G-74E
INSPECTION AND MAINTENANCE

Interval: This interval should be Judged

by odometer reading or months,

whichever comes first.
km (x 1,000)

months

FUEL

1. Air cleaner Paved-road

Dusty condition

2. Accelerator cable and Throttle shafts

3. Fuel tank cap, fuel lines & connections(leakage,damage)

4. Fuel filter (leakage)

CLUTCH AND TRANSMISSION

1. Clutch pedal (play)

2. Clutch slipping (dragging or excessive damage)

3. Manual Transmission/Transfer and Differential oil (level, leakage)

DRIVE SHAFTS

1. Drive shafts boots (bent of boots damage)

BRAKE

1. Brake fluid (level, leakage)

2. Brake pedal (pedal-to-wall clearance)

3. Parking brake lever and cable (play, damage)

4. a. Brake discs and pads, (wear)

b. Brake drums & shoes

5. Master cylinder and wheel cylinder or calliper (oil leakage.boot kit)

6. Brake hoses and pipes (leakage, damage)
FREE

1

1
INSPECTIONS

5

6
10

12

Clean every 5,000 km. F
PERIODIC MAINTENANCE

20

24
30

36
40

48

Replace every 40,000 krr
50

60
SERVICE

60

72
AT

70

84
COST

80

96

Clean every 2,500 km or as required. Replace every 40,000 km. More frequent

replacement if dust condition is severe.

-

-

I

I

I

I

-

I

I

I

-

-

I

I
I&L

I

I

I

I

I

I

I

I

I

I

-

I

I
I&L

-

I

I

I

I

I

I

I

I

I

I

I

I
I&L

-

I

I

I

R

I

R

I

I

I

I

I

I
I&L

-

I

I

I

I

I

I

I

I

I

I

I

I
I&L

I

R

I

I

R

I

R

I

I

I

I

R

I
I&L

-

I

I

I

I

I

I

I

I

I

I

I

I
I&L

-

I

I

I

R

I

R

I

I

I

I

I

I
I&L

-

I

I

I

I

I

I

I

I

I

I

I

I
I&L

I

R

I

I

R

I

R

I

I

I

I

R

I

87

9-4

INSPECTION AND MAINTENANCE

60G-74E

Interval: This Interval should be judged

by odometer reading or months,

whichever comes first
km (x 1,000)

months

WHEEL

1. Tyres (air pressure, abnormal wear, crack, ROTATION)

2. Wheels (damage)

3. Front wheel bearings (loose, damage)

4. Rear wheel bearings (loose, damage)

FRONT AND REAR SUSPENSION

1. Suspension strut (oil leakage, damage)

2. Suspension arms and knuckle supports (loose.damage)

3. Rear spring (damage)

4. Shock absorbers (oil leakage, damage)

5. All bolts and nuts (loose)

6. Suspension arms and Tension rods

STEERING

1. Steering wheel (play, loose)

2. Power steering fluid (level, leakage)/connections

3. All rods and arms (loose, damage, wear)

ELECTRICAL

1. Battery electrolyte (level, leakage)

2. Wiring harness connection (looseness, damage)

3. Lighting system (operation, stains, damage)

4. Horn (operation)

5. System voltage

BODY

1. All chassis bolts and nuts (tighten)

2. All Latches, Hinges & Locks (function)
FREE

1

1
INSPECTIONS

5

6

Rotate and

I

-

-

I

-

-

I

-

-

I

I

I

I

-

I

I

-

-

I
I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

I

I&L
10

12
PERIODIC

20

24

inspect every 5,000

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
30

36

km

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
MAINTENANCE

40

48

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
50

60

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
SERVICE

60

72

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
AT

70

84

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L
COST

80

96

I

I

I

I

I

I

I

T

I

I

I

I

I

I

I

I

I

T

I&L

9-5
88

60G-74E
INSPECTION AND MAINTENANCE

70F-07-029
Do not use any fluid other than SAE

J1703 or DOT-3 brake fluid. Do not

use reclaimed fluid or fluid that has

been stored in old or open

containers. It is essential that foreign

particles and other liquids are kept

out of the brake fluid reservoir.

CAUTION

The brake fluid should be replaced

every two years or 20,000 km.

panel will come on (the engine must

be running with the parking brake

fully disengaged). Should the light

come on, immediately ask your

MARUTI dealer to inspect the brake

system.

A rapid fluid loss Indicates a leak in

the brake system which should be

inspected by your MARUTI dealer

immediately.

Brake fluid can harm your eyes and

damage painted surfaces. Use

caution when refilling the reservoir.
NOTE:

With disc brakes, the fluid level can be

expected to gradually fall as the brake pads

wear.

99
70F-07-030

Brake Pedal

Check if the brake pedal stops at the regular

height without "spongy" feeling when you

depress it. If not, have the brake system

inspected by your MARUTI dealer. If you doubt

the brake pedal for the regular height, check

it as follows:

With the engine running, measure the distance

between the brake pedal and floor wall when

the pedal is depressed with approximately 30

kg (66 lbs) of force. The minimum distance

required is 80 mm (3.1 in). Since your vehicle's

brake system is self-adjusting, there is no need

for pedal adjustment. If the pedal to floor wall

distance as measured above is less than the

minimum distance required, have your vehicle

inspected by your MARUTI dealer.

9-16

INSPECTION AND MAINTENANCE

60G-74E

STEERING

60G-09-015E

NOTE:

When measuring the distance between the

brake pedal and floor wall, be sure not to

include any floor covering in the measurement.

If you experience any of the following

problems with your vehicle's brake

system, have the vehicle inspected

immediately by your MARUTI dealer.

Poor braking performance

Uneven braking (Brakes not working

uniformly on all wheels.)

Excessive pedal travel

Brake dragging

Excessive noise

Pedal pulsation (Pedal pulsates

when depressed.)
63B-09-00SE

Parking brake

Check the parking brake for proper adjustment

by counting the number of clicks made by the

ratchet teeth as you slowly pull up on the

parking brake lever to the point of full

engagement. The parking brake lever should

stop between the 3rd and 5th ratchet tooth

and the rear wheels should be securely locked.

If the parking brake is not properly adjusted

or the brakes drag after the lever has been

fully released, have the parking brake

inspected and/or adjusted by your MARUTI

dealer.
60G-09-016

Check the play of the steering wheel by gently

turning it from left to right and measuring the

distance that it moves before you feel slight

resistance. The play should be between 0 -

30
mm
(0.0 -1.2 in).

Check that the steering wheel turns easily and

smoothly without rattling by turning it all the

way to the right and to the left while driving

very slowly in an open area. If the amount of

free play is outside the specification or you

find anything else to be wrong, an inspection

must be performed by your MARUTI dealer.

9-17

100

60G-74E

MODIFICATION WARNING

60G-00-004

The circle with a slash in this manual

means "Don't do this" or "Don't let this

happen".
Do not modify this vehicle. Modification

could adversely affect safety, handling,

performance, or durability and may

contravene regulations. In addition,

damage or performance problems

resulting from modification may not be

covered under warranty.
Improper installation of mobile

communication equipment such as

cellular talephones or CB (Citizen's

Band) radios may cause electronic

interference with your vehicle's ignition

system, resulting in vehicle

performance problems. Consult your

MARUTI dealer or qualified service

technician for advice on installing such

mobile communication equipment.

0-2
Copying, quoting or reproduction of any

part of this manual is not permitted without

explicit approval by MARUTI UDYOG

LIMITED.

60G-74E

WARRANTY POLICY

WARRANTY POLICY

Maruti Udyog Limited (hereinafter called "Maruti"), warrants that each

new Maruti vehicle distributed in India by Maruti and sold by an

authorised Maruti dealer will be free, under normal use and service,

from any defects in material and workmanship at the time of

manufacture SUBJECT TO THE FOLLOWING TERMS AND

CONDITIONS:

(1) Qualification:

To qualify for this warranty:

(a) The Maruti vehicle must be delivered by Maruti authorised

dealer and set-up, serviced by Maruti authorised dealer/

service station.

(b) The warranty registration card in respect of each vehicle

must be completed by the dealer at the time of delivery

of the vehicle and dealer should retain the same.

(2) Term:

The term of the warranty shall be twenty four (24) months

or 40,000 kilometers (whichever occurs first) from the date

of delivery to the first owner.

(3) Maruti's Warranty Obligation:

If any defect(s) should be found in a Maruti vehicle within the

term stipulated above, Maruti's only obligation is to repair or

replace at its sole discretion any part shown to be defective,

with a new part or the equivalent at no cost to the owner for

parts or labour, when Maruti acknowledges that such a defect

is attributable to faulty material or workmanship at the time of

manufacture. The owner is responsible of any repair or

replacements which are not covered by this warranty.
(4) Limitation:

This warranty shall not apply to:

(a) normal maintenance service required other than the three

free services, including without limitation, oil and fluid

changes, headlight aiming, fastener retightening, wheel

balancing, wheelalignment and tyre rotation, cleaning of

injectors, adjustments of carburettor, ignition timing, clutch

and valve clearance.

(b) the replacement of normal wear parts including without

limitation, bulbs, battery, tyres and tubes, spark plugs, belts,

hoses, filters, wiper blades, brushes, contact points, fuses,

clutch disc, brake shoes, brake pads, cable and all rubber

parts (except oil seal and glass run).

(c) any vehicle which has been used for competition or racing.

(d) any repairs or replacement required as a result of accidents

or collision.

(e) any defects caused by misuse, negligence, abnormal use or

insufficient care.

(f) any vehicle which has been modified or altered, including

without limitation, the installation of performance accessories.

(g) any vehicle on which parts or accessories not approved by

Maruti have been used.

(h) any vehicle which has not been operated in accordance with

the operating instructions in the Maruti Owner's Manual,

(i) any vehicle which has not received, during the warranty

term, the service inspections prescribed in the Maruti

Owner's Manual.

G) any vehicle which has been assembled, disassembled,

adjusted or repaired by other than an Maruti authorised

2-1